Custom-Printed Mailer Boxes With Colors That Pop & Designs That Attract
With corrugated colored mailer boxes, present your products beautifully and securely. Crafted from high-quality materials, these color mailer boxes provide an unmatched customer journey and unboxing experience. Elevate your brand's presentation with packaging that's visually striking and unforgettable.
Keep Your Products Secure During Transit with Mailers:
Our colored mailer boxes are like those printerest-worthy gift boxes with eye-catching colors, helping you stand out from competitors. Made from secure material options like 32 ECT B Flute corrugated cardboard, these lightweight yet sturdy boxes can support your product’s weight, keeping it secure. Moreover, the tab-lock tuck-top design secures items safely during both storage and transit.
Craft Your Customer Journey With Us: Unlimited Customization Options By HOF Pack
At HOF Pack, our team is committed to providing you with the exact box you have requested and imagined in your head. We create your imagination a reality with our customization options. For your colored mailer boxes, here is the complete customization guide for you.
Box Structure (RETT Design)
- Roll End Front Tuck (RETT) mailer structure for secure closure
- Front locking tab and roll-over side flaps for added protection
- Keeps products dust-free and tightly sealed during transit in mailer boxes
Available Colors
- Wide range of color options: All Pantone colors (PMS color matching system)
- Custom color matching available for branded consistency
Sizing & Dimensions
- Custom size & formats available upon request.
- Measured using inner dimensions (L × W × H) for accurate product fit
- Length is the longest side, followed by width (the shortest side) and height (the vertical side)
Flute & Material Options
- Available in B-Flute (thicker, stronger) and E-Flute (sleeker, lighter)
- Both tested with 200# Mullen strength rating
- Made from high-quality kraft corrugated board
- Kraft and SBS paperboard options are also used for custom mailer boxes.
Strength & Durability
B-Flute (~1/8") for higher load-bearing and durability
E-Flute (~1/16") for lightweight yet sturdy packaging
Designed to resist pressure, crushing, and handling damage
Wall Construction
- Single-wall, 3-layer corrugated structure (liner + flute + liner)
- Reinforced front and side panels with double-layer protection
- Precision creasing ensures strong folds and structural integrity
Printing & Branding
Full customization with CMYK printing (inside & outside)
Supports vibrant graphics, logos, and brand storytelling
Printing available on kraft and white surfaces
Assembly & Usability
Tool-free assembly. No glue, tape, or staples required
Pre-scored folding lines for quick and clean setup
Customization Options
Fully customizable in size, color, structure, and print
Die-cut custom sizing available (MOQ applies)
In-house design support for branding and artwork
Storage & Shipping Efficiency
- Ships flat to save storage space and reduce costs
- Optimized for efficient logistics and handling
Performance & Industry Application
- Strong, lightweight, and crush-resistant
- Ideal for eCommerce, retail, and subscription packaging
- Suitable for cosmetics, candles, apparel, books, gifts, and more
Production & Turnaround
- Standard production within ~3-4 days (non-custom orders)
- 8 to 10 business days turnaround after design approval
- Custom and bulk orders vary based on complexity
- Bulk pricing available for large orders
- Samples available upon request
No Tolling Fees, No Setup Charges: Choose HOF Pack Today!
Contact our team at info@hofpack.com or call us +1 (888) 429-4881 to get a free design and size consultation for customized mailer boxes.
Trusted by 500+ clients
FSC or ISO Certified
Eco-friendly Kraft Material
Wholesale Pricing with Free Sample
8-10 days turnaround
Free Shipping all Across the US
Innovative Printing Designs
Free design consultation
MOQ as low as 100 units
